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Main > Manuals > IZH Planet 5 > Maintenance
 

The appendix 1. Addresses of servicing deports

  • 352916, Armavir, Promzona-16, Armavirskaya autobaza sviasi STO # 54, branch OAO "Izhmash", tel. 5-21-06, (fax), code 8-861-37
  • 744002, Ahgabat, street. Sevastopolskaya, 1, ZAO "Izh-Service", tel. 32-39-85, code 8-363-2
  • 41610, Bishtubinka by the Astrakhan province, Narimanovski region, street. Sovietskaya, 141, STO # 61 branches OAO "Izhmash", tel. 59-52-31 (faxes), code 8-851-2
  • 241004, Bryansk, Fokinski region, fare Moscovski, 11a, Severo-vostochnaya promzona, STO # 153 OAO "Izhmash", tel. 3-58-49, 3-64-89, code 8-083-22
  • 308019, Belgorod, street. Gorkogo, 54, STO # 75 OAO "Izhmash", tel. 35-93-27 (faxes), code 8-072-2 656023, Barnaul, prospect Kosmonavtov, 3, ZAO Altai-Izhmash-Service", tel. 77-56-72, (fax), 77-41-11 shifts team, code 8-385-2
  • 665709, Bratsk, Promploshadka, GSTO # 186 branches OAO "Izhmash", tel. 36-47-93 boss, fax, 36-34-78, code 8-395-3 370039, Baku, pos. Mashtagi street. Nizami, 2à, SP "AzIzhservice", LTD, tel. 55-06-78, code 8-10-994-12
  • 160000, Vologda, street. Burmaginih, 30, ZAO "Vologda-Izhmash-Service", tel. 72-45-18 faxes, 72-40-61, code 8-817-2
  • 400014, Volgograd, Traktorozavodsky province, street. Lavrinova, 21l, STO # 12 branches OAO "Izhmash", tel. 77-96-90, 78-82-23, 78-88-13 faxes, code 8-814-2
  • 391052, Voronezh, street. Ostrogojskaya, 160, STO # 69 branches OAO "Izhmash", tel. 31-29-91 (faxes), 31-85-30, 36-68-41, code 8-073-2
  • 612900, Viatskie Polyani by the Kirov province, street. Lenina, 26, STO # 167 OAO "Izhmash", tel. 6 34-30, code 8-833-31
  • 312450, Valki of the Kharkov province, prospect Lenina, 10à, branch Valki-Izh-Service", tel. 5-14-69, code 8-057-53
  • Vilnius, Litva, street. Apeytes, 12, Litovsko-Rossiiskoe predpriatie ZAO Energetika-Izhmash", tel. 77-96-39, code 8-012-3
  • 320046, Dnepropetrovsk, street. Shirokaya, 287, ZAO "Dnepr-Izh-Service", tel. 27-70-05, 27-07-84, code 8-056-2
  • 340019, Donetsk, street. Leninskaya, 10a, SP "Donetsk-Izh-Service", tel. 22-04-99 (faxes), 22-04-57, code 8-062-2
  • 734036, Dushanbe, pos. 40 let Oktiabrya, 292/2, AO "Izh-Osiie", code 8-377-2
  • 620130, Ekaterinburg, street 8 Marta, 204, STO # 13 ÎÀÎ "Izhmash", tel. 22-33-24 (faxes), staff 8 343-2
  • 375105, Yerevan, Jugo-zapadni massiv, street. Sherami, 50, SP "Izhservice", tel. 73-85-50, 73-86-46
  • 664039, Irkutsk, street. Shmidta, 33, STO# 84 OAO "Izhmash", tel. 43-22-71, 43-24-02, 43-23-22 (center, fax), code 8-395-2
  • 426060, Izhevsk, street. Avtozavodskaya, 5, DOAO "Izhtechobluzhivanie", STO # 35 OAO "Izhmash", tel. 26-70-39, code 8-341-2
  • 424004, Ioshkar-Ola, street. Volkova, 56, MP Remontno-stroitelnogo upravlenia", OOO "Izh-Mari-Al", tel. 12-88-50, code 8-836-2
  • 349302, Krasni Luch, street Clary Zetkin, 54, OOO "Orbita-Izh", tel. 4-20-18 dob. 5-90, code 8-064-32
  • 420101, Kazan, street. Karbisheva, 64, P # 38 OAO "Izhmash", tel. 35-48-62, code 8-843-2
  • 610006, Kirov, street. Severnoe kolzo, 52, ZAO "Technical center "Izh-Servise", tel. 24-16-11, 24-17-10, 24-18-22, 24-14-65 (faxes), code 8-833-2
  • 305045, Kursk, p. Volokno, ZAO "Kursk-Izhmash-Service", tel. 4-31-14, code 8-071-22
  • 640014,. Kurgan, street. Omskaya, 14À, STO # 105 branches OAO "Izhmash", tel. 3-07-50, code 8-352-22
  • 350005, Krasnodar, street. Konechnaya, 2/1, GSTO # 8 OAO "Izhmash", tel. 58-37-80 (faxes), code 8-861-2
  • 156013, Kostroma, prospekt Mira, 51, STO # 67 branches OAO "Izhmash", tel. 55-75-32, 8-094-2
  • 247009, Kaluga, Grabzevskoe shosse, 68/5, ZAO "Izh-Delta", tel. 2-79-81, code 8-084-22 650015, Kemerovo, street. Trubnaya, 14, CTO # 56, branch OAO "Izhmash", tel. 4-36-38, 25-25-90 (center, fax), code 8-384-22
  • 660061, Krasnoyarsk, street. Kalinina, 60, p.o. 13862 STO # 30 OAO "Izhmash", tel. 26-01-98, code 8-391-2
  • 353610, staniza Leningradskaya Krasnodar territory, street 302 Divisii, 18, STO # 178 OAO "Izhmash", tel. 3-2697, code 8-861-45
  • 252090. Kiev, street. Sivashskaya, 14à, SP "Kiev-Izh-Service", tel. 574-18-33, 574-19-11 (faxes), code 8-044
  • 3000, Kaunas, Lithuania, p.o. Domeykawa, street. Peres, 4, INS, ZAOCSM-IZHMASH", tel. 55-36-79, 2053-13 (faxes), code 8-10-370-7
  • 427760, Mozhga, street. Mozhginskaya, 32, STO # 166 branch OAO "Izhmash", tel. 3-90-79, code 8-239
  • 129337, Moscow, street. Fedoskinskaya, 12, ZAO "Izhmash-service", tel. 183-35-80 (faxes) 18354-23, 182-98-81, 188-11-33 acc., code 8-095
  • 367011, Makhachkala, 1, pos. Krasnoarmeysk, street. Komsomolskaya, 2, STO # 106 OAO "Izhmash", code 8-872-2
  • 223054, Ostroshitski gorodok, Minsk area, street. Lenina, 49, OOO "Bel-Izh-Service, tel. 94-96-91, 36-30-84 (faxes), code 8-10-375-172
  • 603038, Nizhni Novgorod, street. Kima, 86, STO # 20, OAO "Izhmash", tel. 73-03-95, 73-16-92 (faxes), code 8-831-2
  • 147407, Noginsk by the Moscow province, street. Magistralnaya, 62, STO # 10 OAO "Izhmash", tel. 4-78-93, code 8-096-51
  • 630058, Novosibirsk, street. Russkaya, 46, AOZT "Techcenter Izh, tel. 39-12-35 (faxes), 32-02-92, code 8-383-2
  • 270041, Odessa, street. Hadjibeevskaya doroga, 32, SP "Odes-Izhservice", code 8-048-2
  • 460826, Orenburg, street. Montajnikov, 23, CTO # 64 OAO "Izhmash" tel. 3547-33, 35-31-27 (faxes), 35-37-42 res.., code 8-352-2
  • 044086, Omsk, street 21-ya Amurskaya, 236, ZAO "Omsk-Izhmash-Service", tel. 21-58-55 (faxes), code 8-381-2
  • 357532,. Pyatigorsk, street 295 Strelkovoi divisii, 15, TOO "Planet-4", tel. 9-44-34 (faxes), 9-99-29, code 8-865-33
  • 440054, Penza, street. Austrina, 36, ZAO "Torgovo-techniteski center "IZHMASH", tel. 57-88 16, 57-95-90 boss, 57-90-90 (faxes), code 8-841-2
  • 614093, Perm, street Geroev Hasana, 117, STO # 17 OAO "Izhmash", tel. 40-5385, 33-09-19 (faxes), code 342-2
  • 180019, Pskov, street. Truda, 38, STO # 155 branches OAO "Izhmash", tel. 72-43-35 boss, 72-43-45 acc., code 8-811-22
  • 659413, selo Pervomaiskoe of Altay Territory, Biiski area, Togulsky tract, 10, STO # 119 OAO "Izhmash", tel. 77-57-74, 71-12-11 faxes, code 8-385-4
  • 384640, Senaki, Suhumskoe shosse, 1, SP "IZHSERVICE"
  • 333019, Simferopol, pos. ERAS, street. Montajnaya, 8, SP "KRIMIZHSERVICE", tel. 22-14-29, 25-1155 (faxes), code 8-065-2
  • 703018, Samarkand, street. Spitamena, 157, STO # 55 OAO "Izhmash", tel. 21-77-00, 21-76-59, 21-43-03 (faxes), code 8-366-2
  • 331882, Sudak, Crim, street. Feodosiiskoe shosse, 10, SP "JUG-SERVICE-LTD", tel. 2-34-82, code 8-065-66
  • 443082, Samara, street. Clinicheskaya, 255, STO # 46 OAO "Izhmash", tel. 16-49-35, 32-51-66 (center, fax), code 8-846-2
  • 194902, St.-Petersburg, pos. Pargolovo, Vyborgskoe shosse, 222, STO # 7 OAO "Izhmash", tel. 513-83-15 acc., 592-15-92 (faxes), code 8-812
  • 355013, Stavropol, street. Selectionnaya, 7/1, STO # 99 branches OAO "Izhmash", tel. 28-32-17, 26-55-89 (center., fax), code 8-865-2
  • 410047, Saratov, street. Techniteskaya, 166, ZAO "Saratov-IZHMASH-Service", tel. 64-84-48 (faxes), 64-23-11, 64-48-28, code 8-845-2
  • 430010, Saransk, street. Mokshanskaya, 16a, STO # 100 OAO "Izhmash", tel. 17-98-27 (faxes), 17-50-27, code 8-834-2
  • 354055. Sochi, street. Krasnodonskaya, 36a, STO # 175 OAO "Izhmash", tel. 98-89-15, code 8-862-2
  • 214009, Smolensk, village Tihvinka, 71, OOO Smolensky torgovo-technitesky center "Smolensk-IZH-service", tel. 9-73-94, 9-16-17 (faxes), code 8-081-22
  • 380068, Tbilisi, Samgorski area, Gardabanskoe a highway, 5, OAO "IZH-VELI", tel. 71-74-94, code 8-10-995-32
  • 700034,. Tashkent, street. Karasaryiskaya, 336à, STO # 21 ÎÀÎ "Izhmash", tel. 48 27-41 (faxes), code 8-371-2
  • EE0013, Tallinn, Estonia, Parkway Kadaka, 86, Representation OAO "Izhmash", tel. 53-25-64, code 8-10-372-2
  • 278000, Tiraspol, street. Ukrainskaya, 11, OOO "TIRASPOL-IZH", tel. 3-30-22, 3-21-69, code 8-042-33
  • 300901, Tula, item. Gorelki, street. Bolshaya, 9, STO # 68 OJC "Izhmash", tel. 38-14-80, code 8-087-2
  • 392000, Tambov, street. Moscow, 13a, STO # 150 branches OJC "Izhmash", tel. 21-17-67 (faxes), 21-04-11, code 8-075-2
  • 432054, Ulyanovsk, street. Efremova, 62, OOO of Simbirsk-auto-izh", tel. 63-07-09, 32-08-94 (faxes), code 8-8422
  • 450065, Ufa, street. Svobody, 55, "Autotechservice-Moskvich", GP # 33 OAO "Izhmash", tel. 42-17-19, code 8-347-2
  • 672038, Chita, street Pervaya Chitinskaya, garage coop. # 5, STO # 37 branches OAO "Izhmash", tel. 26-49-31 (faxes), code 8-302-2
  • 428000, Cheboksary, item Novie Lapsary, Industrial zone, OOO "Izhmashservis", tel. 29 4884, code 8-835 2
  • 283128, village Yastrubovo by the Ternopol province, Kozovski r., branch "Terno-IZH-Service", tel. 2-80-22, code 8-035-47
  • 112140, item Karachevka by the Kharkov province, mails, department. Pokotilovka, street. Jiharskaya, 88, branch of Kharkov-IZH-Service", tel. 49-32-46, 52-80-85 (faxes), code 8-057-2
  • 468050, Shimkent, street. Dzerjinskogo, representation PU "Izhtechobslujivanie" OAO"Izhmash", tel. 59-51-32, 59-51-33, code 8-325-2

 

The appendix 2. Weights of main assembly units

Weights of main assembly units, kg

The cradle in the assembly 27,8
The engine 43,0
Tyred wheel cast forward 13,5
Tyred wheel cast back 14,0
Saddle with back shield and bracket of a lantern 9,2
The petrol tank 5,2
Step of a forward sprocket with the disk brake 13,3
Tyred wheel sprocket with spokes 12,6

 

The appendix 3. Bearing boxs used on a motorcycle

Notation a GOST, phylum an installation site quantity

 the size

d D B
304 8338-75, ballpoint, radial single-row an outside barrel of coupling, primary arbor 1 20 42 12
203 - - a crankcase, jackshaft 2 17 40 12
602203 or 203 - - a hub of a sprocket 4 17 40 12
204  - - a crankcase, primary arbor 1 20 47 14
80205 or 205 - - a sprocket of a back sprocket 1 25 52 15
60303 - - a hub of a cast sprocket 2 17 47 14
301A  - - a crankcase, left-hand axel of a crankshaft 1 25 52 15
20505 KMY 2505 AE 8328-75, roller radial a crankcase, axel of a crankshaft 2 25 52 18
192906 CM(command module) roller, radial the secondary arbor 1 30 46,4 13
778706 Ballpoint radial-persistent a control pillar 2 30 48 12
941/10 4060-78 Bearing boxs a dextral cover of a casing   10 16 12
941/17 - - - -   17 23 13

d - minor diameter

D - external diameter

B - width

 

The appendix 4. Glands used on a motorcycle

Number of a part the naming of a part the sizes, mm quantity on a motorcycle
D d B
IZH 49 sb. 1-29-2 a gland of a dextral crankshaft 30 15,5 7,5 1
IZH J sb. 1-50 a gland of the left-hand crankshaft 52 24,4 10,0 1
IZH P2 4-222 a sealing ring of a cover of a forward sprocket 84 58,5 8,0 1
IZH P2 1-416 a cap of a nut of the secondary arbor 43,5 4,5 14,5 1
IZH 56 2-99-1 a gland of a shock-absorber of the suspension of a back sprocket 24 9,2 12,7 2
IZH 56 sb. 4-28 a gland of a sprocket, arbor of a releaser 36,5 21,5 6,5 3
IZH P sb. 3-10-1 a gland of the telescopic fork 43,4 32 8,5 4
IZH 49 sb.1-28-1 a gland of the secondary arbor 52 34,5 9,0 1
IZH P3 10-7-1 a gland of the tank of a shock-absorber of the suspension of a back sprocket 31 24 3,5 4
IZH P2 1-421 a ring of the arbor of a gear-shifting 17,7 13,7 2,0 1
IZH P3 10-40 a buffer of a shock-absorber of a back sprocket 29,5 9,5 10,0 4
7.105-2905690 Sealing ring of a shock-absorber of a forward sprocket 50 36,2 11 4
7.109-3101130 Sealing ring of a sprocket of the disk brake 47 27,3 7 1
7.109-3101150 Sealing ring of the disk brake 56 43,7 6,6 1
7.107-1011150 Sealing ring of an oil pump 17 6,3 6 1

D - external diameter

d - minor diameter

B - width

 

The appendix 5. Value of the moments of tightenings of screwed joints of a motorcycle

The naming N*m (kgs*m)
Nut of an axis of a forward sprocket, nut of an axis of a back sprocket, nut of an axel of a casing of a sprocket, nut of a control pillar 49,03... 60,80 (5... 6,2)
Nut of attachment of the lever of the brake of a back sprocket 11,76... 15,69 (1,2... 1,5)
Nut of attachment of the lanterns - indexes of turn 24,51... 31,38 (2,5... 3,2)
Nut of a holder of a control surface 21,57.. .31,38 (2,2... 3,2)
Nut of attachment of the engine 15, 69... 19,61 (1,6... 2,0)
Nut of a through bolt of the lower and upper bridges from carrier by a tube 31,38... 41,28 (3,2... 3,6)
Nut coupling bolts of a forward axis 6,86 .9,8 (0,7.. .1,0)
Nut of attachment of the petrol tank, nut of attachment shield of a forward sprocket 7,02 .9,75 (0,72... 0,99)
Nut of attachment of the unit BPV 21-15, nut of attachment of an induction coil 3,53... 4,9 (0,36... 0,5)
Bolt of attachment of a sprocket of a crankshaft 52,92... 58,8 (5,4... 6,0)
Bolt of a speed-control mechanism 9,8... 13,7 (1... 1,4)
Bolt of a releaser, nut of attachment of the head of the barrel, screws of attachment of an oil pump 19,6... 24,5 (2,0... 2,5)
Nut of attachment of the barrel 34,4... 39,2 (3,5... 4,0)
Nut of an axis of the pendulous fork, nut of attachment of steps 39,22... 54,92 (4... 5,6)
Nut of attachment of a wire of a lamp a neutral POSITION 1,96... 2,74 (0,2... 0,28)

 

The appendix 6. A list of activities on before-sale to opening-up of a motorcycle

  1. To unpack and to depreserve a motorcycle (lateral trailer or cargo module by complete delivery), to eliminate dust, to test a condition of the coloured surfaces and if necessary eliminate small of damage of a paint coating (score, chips, separation).
  2. To establish a control surface, ignition switch, shield of devices, against stealing the lock, mirror, arc of safety, fairing, patellar shield, luggage compartment (for a motorcycle of the conforming complete set).
  3. To connect a lateral trailer or cargo module to a motorcycle.
  4. To test availability of the tool and accessories, of spares under the sheet of a complete set of a motorcycle and to establish them on a place.
  5. To test air pressure in trunks, if necessary to inform it up to the norm agrees manual.
  6. To test attachment of screwed joints, braking action, fixing of a saddle, occluding of tool boxes.
  7. To test a tension of a transmission circuit on a back sprocket and tension of wheel spokes, if necessary to adjust and to tighten.
  8. To test a level of oil in a gear box, at necessity to add oil according to tab. 2.
  9. To test availability of oil in oily capacitance of a separate lubricating system on a handhole and in a transparent oil line of an inlet pipe of the engine. If necessary to charge with oil according to section 5.1.6 of the present operation manual.
  10. To slosh oil in an air cleaner.
  11. To charge an accumulator battery as requested on exploitation and to establish it on a place.
  12. To charge a fuel tank by fuel (on run not less than 10 kms).
  13. To let the engine and to test it on an idling, if necessary to adjust idling speed.
  14. To test by tentative run (0.5... 1 km) engine run, lubricating system, coupling, gear of switching of transmissions, brakes of forward and back sprockets, shock-absorbers, speedometer, meter of kilometers passed of a route, system of lighting, signalling system and electric equipment.
  15. To conduct final activation, clearing and sink of a motorcycle.

 

The appendix 7. The wiring diagram

The scheme electrical

The scheme electrical:

1, 13, 34, 39 - lamp A12-21-3 of a lantern of turn indicators of a motorcycle; 2, 14, 33, 38 - lanterns of the indexes of turns; 3 - indicating light And 12-1 D. light ; 4 - lamp And 12-4 lay lights; 5 - head lamp; 6 - lamp And 12-45 + 40 distant - short-range lights of a head lamp; 7 - indicating light AMN 12-3-1 turn indicators; 8 - indicating light And 12-1 "Neutral positions"; 9 - indicating light And 12-1 "Oils"; 10 - lamp AMN 12-3-1 illuminations of a speedometer; 11 - speedometer; 12 - shield of devices; 15 - switch combined; 16 - ignition switch; 17 - disconnecting switch of XOFF of the brake of a forward sprocket; 18 - interrupter of turn indicators; 19 - signal sound; 20 - ignition plug; 21 - tip Ignition plug; 22 - induction coil; 23 - switchboard; 26 - generator; 27 - sensor; 35 - lamp A 12-21-3 XOFFs of a motorcycle; 36 - lantern of a back motorcycle; 37 - lamp A 12-5 back overall dimensions of a motorcycle; 40 - disconnecting switch of XOFF of the brake of a back sprocket; 41 - rectifier - voltage regulator BPV 21-15; 41 and - voltage regulator RNM-1; 42 - safety device; 43 - battery accumulative; 44 - valve - sensor of submission of oil; 45 - disconnecting switch of a lamp "Neutral position"; 46 - switch of the signalling system; 47 - condenser K50-35-63A-2200 mF-V Notation of paint of wires: Ã - blue; - yellow; 3 - green; K - red; K÷ - brown; O - orange; P - pink; C - grey; Ô - violet; × - black The notice. On a motorcycle with a lateral trailer the hooking up of a lantern of a back lateral trailer implements in the connector green and red wires going to a lantern of a back motorcycle

 

The scheme of hooking up of RIM 1

The scheme of hooking up of RIM 1

 

The appendix 8. The scheme of the engine

The engine with a gear box in a cut

The engine with a gear box in a cut:

1 - ignition plug; 2 - head of the barrel; 3 - barrel; 4 - cylinder piston; 5 - piston ring; 6 - pin piston; 7 - casing; 8 - cone bearing; 9 - left-hand gland; 10 - motor circuit; 11 - ball-bearing; 12 - sprocket of a crankshaft; 13 - outside barrel of a clutch; 14 - disk leading; 15 - disk a wingman; 16 - internal barrel; 17? - compression disk; 18 - spring; 19 - shaped nut; 20 - thruster; 21 - ball-bearing; 22 - screw adjusting with a lock nut; 23 - cover of the hatch; -24 - cog-wheel kick-starter; 25 - spring; 26 - arbor of a releaser; 27 - sealing ring; 28 - reflector: 29 - arbor of the gear of switching; 30 - customizing bush; 31 - shirt control fork; 32 - emphasis; 33 - cover of a gear box; 34 - dextral cover; 35 - gear operating shaft; 36 - ball-bearing; 37 - jackshaft with cones: 38 - bead (5,556 mms); 39 - primary arbor with cones; 40 - cap of a nut of the secondary arbor; 41 - secondary arbor; 42 - sealing ring; 43 - sprocket; 44 - cone bearing; 45 - cone of the secondary arbor; 46 - cover of the generator with a stator; 47 ball-bearings; 48 - dextral gland; 49 - rotary table of the generator; 50 - cone bearing; 51 - sensor of ignition; 52 - crankshaft; 53 - cylinder ring; 54 - bearing box spicular;. 55 - bearing box spicular; 56 - sealing ring; 57 - spacer; 58 - lever cutoffs of coupling; 59 - spring reflexive; 60 - screw persistent; -61 - thruster; 62 - sleeve; 63 - vibration damper; 64 - decompressor; 65 - vibration damper

 
Last changes 25.03.2004
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